Single/Double Deck High-speed Coater

This equipment is designed for anode and cathode coating processes in lithium-ion battery production, featuring:Closed-loop thickness control for precision coating adjustment;Automatic tape application and roll-to-roll handling;Real-time monitoring of coating dimensions, areal density, and equipment status;Enhanced yield rates and OEE (Overall Equipment Effectiveness) optimization.

Product Feature

  • Intelligentization

    Closed-loop control of surface density、MES linkage、PC linkage、AGV linkage、CCD dimension closed-loop、ntelligent maintenance、Automatic cleaning of slot die、Modular bus control

  • Advanced technology

    Compatible for both strip, cathode/anode electrode insulation coating process、Dual chamber slot die available for double-layer coating、Large-width substrate coating pre-cutting function (one divides into two)

  • Dryer

    Customized nozzle, air volume, air inlet and exhaust layout as per process、Steam, Heat transfer oil, infrared and other combined heating, featuring energy saving and high efficiency、Optimized design according to the simulation of wind and temperature field of dryer、Blast-proof safety design

  • Quality monitoring

    Surface density measurement、emperature measurement of electrode surface、Drive roller speed detection、NG marking、NMP concentration detection、Water content detection、CCD monitoring of dimension and appearance、Code scanning of incoming materials

  • Control of copper, metal dust

    Copper, zinc and nickel free design where contacting slurry and electrode、Anti-metal friction design of the whole machine、Cutter dust removal、Iron removal and filtration of slurry、Hot air/fresh air filtration、FFU dust compartment

  • Key components

    Brand guarantee、Patented structure design, extended service life and convenient maintenance、Some parts are self-made to ensure quality and delivery on schedule

Product Model

  • Equipment typeDimension(L*W*H)Substrate width(mm)DryerHeating mode
    KC-SD-800-50.50-A.A76000*6000*600065050Heat transfer oil/steam/electric heating
    KC-SD-1000-50.50-A.A76000*6200*600085050Heat transfer oil/steam/electric heating
    KC-SD-1200-60.60-A.A86000*6500*6000105060Heat transfer oil/steam/electric heating
    KC-SD-1400-60.60-A.A86000*7000*8500125060Heat transfer oil/steam/electric heating
    KC-SD-1600-60.60-A.A86000*7400*8500145060Heat transfer oil/steam/electric heating
  • Coating product parametersParameter value
    Coating methodSlot die
    Coating widthMAX:1400mm
    Coating speedMAX:120m/min
    Coating dimension accuracy≤±0.3mm
    Coating weight accuracy±1%
    Coating surface density5-30mg/cm²
    Substrate thicknessAL 9-20μm/Cu 4.5-20μm
    Reel diameter/weightMAX:Φ1200mm/3000kg
  • Equipment parametersParameter value
    Mechanical speedMAX:150m/min
    Roller widthMAX:1600mm
    Speed accuracy≤0.05%
    Coating roller circle run-out≤1.5μm(Laser measurement)
    Tension control range30-500N/±2N
    Dryer temperatureMAX:150℃/±2℃
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      • Mirror roller, rubber-covered roller processing

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